Steel Pipe Anti Corrosion Three Layer Coating Process Equipment

Customization: Available
After-sales Service: Installation and Training
Warranty: 12monthes

Products Details

  • Overview
  • Product Description
  • Application
  • Technological flow
  • Product Parameters
  • Company Profile
Overview

Basic Info.

Model NO.
HSD
Condition
New
Output Speed
1-6m/Min
Delivery Time
40-60days
Power Source
3 Phase 400V 60Hz
Humidity
85% No Condensation
Power Supply
No Dangerous Area
Transport Package
Wooden/Plastic Film
Specification
57-3000mm
Trademark
Huashida
Origin
Qingdao, China
HS Code
8479819000
Production Capacity
30units

Product Description

Automatic pipe conveyor line sand shot blaster/FBE coating 3LPE 3LPP anticorrosion steel pipe complete product line  
 
Product Description

Steel Pipe Anti Corrosion Three Layer Coating Process EquipmentSteel Pipe Anti Corrosion Three Layer Coating Process Equipment

3PE anti-corrosion coating is that the steel pipe is protected by three layers to prolong the life of service  from 5-10years to 50-100years.
First layer is Fusion bonded epoxy layer (FBE> 100µm), the second layer is adhesive (AD) 170 ~ 250µm, and the third layer is polyethylene (PE) stripe 2.5 ~ 3.7mm.
3PE steel coating pipe has the features of high mechanical strength, excellent electrical insulation performance, Process accuracy and environmental friendliness.

 
Application

The three-layer HDPE stripe winding process, with epoxy powder coating as bottom layer and binding adhesive as second layer, is the widely used technique in steel pipe anti-corrosion all over the world.  The anti-corrosion steel pipe are applied in oil, gas and water supply pipelines.


Three-Layer structure of 3PE anti-corrosion pipe 
The three-layer PE anti-corrosion structure includes fusion bonded epoxy-powder bottom layer, polymer adhesive middle layer and polyethylene outside layer. The epoxy powder is a kind of thermosetting nontoxic coating, forming the high molecular weight cross-linking structure coating after solidifying, featuring good chemical anti-corrosion and high mechanical properties. Function of epoxy layer is to form continuous coating and to provide the steel tube surface with good  chemical resistance and cathodic disbanding resistance. The function of polymer adhesive is to agglutinate the epoxy layer and the polyethylene outside layer, which unites all three layers together. The polyethylene layer protects the pipe from abrasion, bump and water.


 
Technological flow

Upload pipes→pipes conveyor→rust removalintermediate frequency heating→Epoxy powder coating→Middle layer  &polyethylene stripe windingwater cooling→pipes conveyor→ pipe chamfer→unload pipes

Steel Pipe Anti Corrosion Three Layer Coating Process Equipment


Blasting machinery 
Steel Pipe Anti Corrosion Three Layer Coating Process Equipment

steel pipe conveyor
Steel Pipe Anti Corrosion Three Layer Coating Process Equipment

FBE Coating machinery 
Steel Pipe Anti Corrosion Three Layer Coating Process Equipment

PE/PP  layer wrap extruder line Steel Pipe Anti Corrosion Three Layer Coating Process Equipment
 
Product Parameters

Main Equipment of 3PE anti-corrosion coating processing
 
No. Name Set
A. Derusting Equipment                                          
1 Pipe-conveying Equipment 1
2 Shot Blast Cleaning Machine 1
3 Cyclone Dust Collector 1
4 Pulse dust collector 1
5 Centrifugal exhaust fan 1
6 Rust removal equipment PLC 1
B. Coating equipment
1 Coating transfer equipment 1
2 IF heating device 1
3 Powder spraying device 1
4  Automatic loading dryer 2
5 SJ-65/30 Extruder 1
6 SJ-180/30 Extruder 1
7 Hot melt adhesive extruder die 1
8 PE sheet extruder head mold 1
9 Hot melt adhesive/PE sheet coating device 1
10 Environmental Protection Ventilation equipment 1
11 Cooling Spray equipment 1
C.Platform Equipment
1 Steel pipe platform 1
2 Post-rust removal transition platform 1
3 Product tube storage platform 1
4 Hydraulic Equipment 3
D.Groove Equipment
1 PE Beveling Machine 2
2 Hydraulic Lifting and Turning Machinery 1
3 Hydraulic Equipment 1
4 PLC 1
E.Compressed air Equipment
1 Screw Air Compressor 1
2 Cold dry machine 1
3 Precision filters 3
4 Gas tanks 1
Steel Pipe Anti Corrosion Three Layer Coating Process Equipment
 
Company Profile

1. Our History

Qingdao Huashida Machinery Co., Ltd was established in 2003. Since its
inception, Huashida has focused on plastic polyurethane insulation pipe
production line, 3PE anti-corrosion pipe production line, large diameter
underground pipe production line and plastic pipe joints for 20 years.
We always attach great importance to research and development,
collaborating closely with Tsinghua University, Beijing University of
chemical technology, South China university of technology and scientific
research institutions. by absorbing advanced technology home and
abroad, we now rank one of the top 3 manufacturers in the industry in
China.

Steel Pipe Anti Corrosion Three Layer Coating Process Equipment
Steel Pipe Anti Corrosion Three Layer Coating Process Equipment
Steel Pipe Anti Corrosion Three Layer Coating Process EquipmentSteel Pipe Anti Corrosion Three Layer Coating Process Equipment
 
1. ISO 9001
2. ESTABLISHED OCCUPATIONAL HEALTH AND  SAFETY MANAGEMENT SYSTEM CERTIFICTE
3. ENVIRONMENTAL MANAGEMENT SYSTEM CERTIFICATE
4. BUSINESS LICENCE

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